Reversible toddler sunhat

Ever seen a carnival-themed wedding? At first glance it might sound a little weird, but it's definitely a way to show your fun personality! Check out our Facebook page for pictures from the Carnival Extravaganza wedding reception we attended this weekend.

Last summer, we had a Wayward reunion at the beach—and I had big plans about all the crafts I wanted to make for our cute beach gear.

Top priority was a sunhat for my girls. I found a cute free toddler sunhat pattern with ruffles and ties online at Merriment Design, and I used a photocopier to blow it up to adjust to my 3-year-old (I think I sized it up very slightly for my 1-year-old, too).

The pattern is adorable as is, but . . . I'm wayward. I can't just sew according to a pattern! I have to do something! So I adapted Merriment Design's pattern to make the hat reversible. You can see a peek of the inside fabric in this shot:

For the most part, the changes are pretty easy, but be sure to read the notes at the end!

Materials needed:

• Merriment Design's pattern (first link in her materials list)
• 1/3 yard (approx/depending on size) each of two fabrics
• Rotary fabric cutter, self-healing cutting mat and clear acrylic ruler
• Fabric scissors
• Iron & ironing board
• Thread
• Pins
• Sewing machine

Cut out your hat!
Using Merriment Design's pattern:

• Cut 4 triangles from fabric 1
• Cut 4 triangles from fabric 2
• Cut 4 brims (2 top, 2 lining): Fold fabric 1 in half, right sides together. Cut 1 brim pattern on doubled fabric (making 2 pieces). For the second brim, fold fabric 2 in half, wrong sides together. Cut 1 brim pattern on doubled fabric (making 2 pieces).
• Cut 1 strip 25″ x 2″ for ruffle in each fabric
• Optional: Cut 2 strips 16″ x 1″ for the ties in each fabric (I used ribbon for my 1-year-old's hat, and omitted the ties for my 3-year-old's)

I won't copy all of Merriment Design's instructions, but following her directions, sew together the 4 crowns in each fabric, and then sew the two pieces of the brims together in each fabric (you will end up with four separate pieces at this point: a crown in each fabric and a brim in each fabric).

Make the reversible ruffle!
Match the 25" x 2" strips and pin right sides together. Sew a seam along one edge.
Press closed, then press open, then fold back and press flat:

Using two rows of long basting stitches along the raw edge, gather the ruffle to fit along the outside (larger in circumference) edge of the brim. Matching fabrics, pin right side of ruffle to right side of one brim, with raw (gathered) ruffle edge along outside brim edge (larger in circumference). Sew down.

Place the other brim right side to right side, "basically making a ruffle sandwich with the two right sides together" as Merriment Design describes it. Sew along outside edge.

Always being careful to match fabrics, sew the crowns and brims together using Merriment Design's instructions. If you're using ties, I recommend sewing those to the matching side of the brim before sewing to the crown. When the ties are on the "wrong" side, you can tie them in a bow at the back of the crown.

Notes!
Between the extra fabric from enlarging the hat and the added weight of the ruffle seam, the brim of my 3-year-old's hat was a little extra floppy. She loved it, but I would recommend lining the brim using interfacing.

There are two ways to do this:

1. Iron fusible interfacing onto the brim fabrics before cutting out brim pieces.

2. Fold interfacing in fourths and cut 1 brim (making 4 pieces), sewing the two pieces of each interfacing brim together, then adding those pieces to the outside of the ruffle sandwich and sew, being careful to match the asymmetrical shape of the brim.)

Rebecca with a friend

I made my girls' hats with a total of 3 fabrics: one fabric for both girls' hats so they could have a matching pair, and the other side in two different fabrics to match each of their towel coverups.

Unfortunately, the beach didn't agree with my one-year-old and she hates hats. But Jaime was kind enough to model for us (okay, she was making a face, but you get the picture here):

What do you wear to the beach?